Description
EASY 725 SUPER 5 AXIS Saw
– Machine with compact dimensions, specially made for laboratories with space problems, for the production of worked like: shaped pieces, shaping with horizontal blade, plans shower, plans kitchen of average and great dimensions, several contornature both in marble than granite.
Its main characteristics are:
– Slide of disc-holder slips on guides in hardened steel, cold-drawn, in class of precision H and sliding-block with recirculating balls pre-loaded for the elimination of the mechanical clearance
– Positioning with pinion- helical rack system of precision and epicycle reducer with 0 clearance (Axis X)
– Sliding of the bridge on guides in hardened steel, cold-drawn, in class of precision H and sliding-block with recirculating balls pre-loaded
– Positioning with 2 motors in electrical-axis with pinion- helical rack system of precision and epicycle reducers with 0 clearance (Axis Y)
– Sliding of head-holder on over-dimensioned chromed cylinder.
– Positioning with system screw-nut with recirculating balls pre-loaded and epicycle reducer with 0 clearance (Axis Z)
– Spin of the head with reducer of high precision with eccentrics with 0 clearance (Axis C) 360°
– Spin of the mandrel 0°-90° reducer of high precision with eccentrics with 0 clearance (Axis A)
– All the drives complete with elevated inertia BRUSHLESS motors, digitally controlled with system CAN-BUS
– Motor of the blade directly connected to the disc, rated power 15Kw (S6)
– Possibility of tilted cut in small steps obtained with interpolation of the axis horizontal and vertical.
– Switchboard with isolation IP 55 at the right of the machine and outside of the foundation wall, with the general switch and block door. In the control panel are grouped the contactors with the relative thermal protections, the drives and the electronics controls, the complete CNC control while the Touch screen panel and the keyboard are positioned in a remote pendant box.
– Laser beam facilitates positioning of blade on cutting line.
– Water pressure switches stops machine, if cooling water insufficient
– Tools are protected by an electronic ammeter to prevent use above preset values
– Refrigeration pipes and electrical wiring protected in plastic cable trailer chain.
MAIN FEATURES OF CNC CONTROL
– CNC Numerically controlled programmer for the management of 5 axes (X-Y-Z-A disc inclination and C head rotation),
Y Bridge translation
X Right-left translation of the head slide
Z Up-Down movement of the mandrel
A Mandrel inclination 0° -90°
C Head rotation 360°
– Control of the horizontal and vertical cutting movement of the disc head, of the bridge translation and of the rotation of the head
– Complete control of the inclination of the disc motor.
– Cutting programs in single step for marble or multiple steps, with small increments programmable, for granite
– Auto teach-in and electronically set of the end-stroke cutting and return on the slide of the disc head
– Auto teach-in and electronically set of the end-stroke for the bridge translation
– Setting of the cut-return with different values on the cut and return and last cut.
– Programming of circle or curve cutting cycles, diagonal or orthogonal cuts by interpolation of Y-X and C axes
– Positioning of the machine with all the axes moving at the same time, reducing waste time
– Execution of the finishing cycle with the side of the blade (brushing system obtained with interpolation of Z-Y axes and steps of X axes)
– Execution of excavation cycles both in roughing and finishing, concave and convex obtained with interpolation of X-Z axes with steps of Y)
– Completely automated cycles permit the execution of all the programs without the presence of the worker
– MACRO programs for the execution of shaping with the disc, contouring and excavation with discs
– Programming on the touch screen on-board of the machine or on a remote computer with CAD software, DXF files loadable created on 12 or newer editions.
– CNC control ready to use camera image acquisition system to load SLABS pictures and create cutting programs
– CNC control ready to use TELESERVICE, it is necessary to have a Ethernet Cable and an INTERNET connection (not supplied)
Technical Specifications
| Technical Specifications
X-axis blade stroke |
mm | 3600 |
| Y-axis bridge translation | mm | 2150 |
| Max. Ø blade | mm | 725 |
| Blade holder shaft Ø | mm | 50 |
| Minimum Ø of flanges | mm | 210 |
| Z-axis maximum cutting depth (with 725 Ø disc) | mm | 250-300 |
| Z-axis max. vertical stroke | mm | 450 |
| A-axis max. head inclination | degree | 90° |
| C-Axis rotation of the head | degree | ±360° |
| Motor power at 1450 revs. (S1) | HP-KW | 25 – 18.5 |
| X-axis max. speed | m/min | 40 |
| Y-axis max. speed | m/min | 40 |
| Z-axis max. speed | m/min | 5 |
| Voltage/Frequency | V/Hz | 400/50 |
| Weight | kg | 5200 |
| Overall dimensions installed | mm | 5600x2800x3000 |
| STANDARD EQUIPMENT: 1 x soundproofed guard for blade Ø mm. 725
1 x safety barrier (obligatory in EEC) Probe for disc diameter Probe for slab thickness Probe for disc diameter Probe for slab thickness Optional: *5 Axis bridge saw EASY 725 installed on steel walls, with TFT12’’ touch screen, 5 axis control (X-Y-Z-A-C), tilting table 3500×2000 mm, 15 Kw motor for disc use. *5 Axis monobloc saw EASY 725 TOP, with TFT12’’ touch screen, 5 axis control (X-Y-Z-A-C), tilting table 3500×2000 mm, 15 Kw motor for disc use. *Electronic spindle with ISO 40 tool cones, power 15kW, directly connected to the blade, electronic control of rotation speed by mean of INVERTER Use of tools. *Vacuum system to move pieces. * DDX Software for slab loading by mean of digital camera. Import of file and optimisation of cuts. Nesting of the pieces on the slabs. * 15 KW Motor/800-4500 rpm with tool attachment ½” GAS, (center water feed). * 11 KW Motor/800-6000 rpm with tool attachment ½” GAS, (center water feed). * Aluminum fix table for suction cups. * Removable second table. |
Forma
Bridge Saw with CNC Capability
DescriptionMachine for handicraft and industrial laboratories for processing marble and granite.
Disc diameter up to 1600 mm, management of 4 axes, head inclination motorized.
CNC for programming slabs cut, linear, concave and convex shaping, honing of shapes with side of the disc, circular and interrupted cuts.
The following characteristics are standard
Bridge main frame and table in highly resistant steel to guarantee stability, minimum vibration and greater length of life for the machine.
Guaranteed long lasting galvanized steel protective covering.
Reduced-dimension motor connected directly to blade.
Electronically controlled inverter to obtain all necessary speeds.
Axis Movement
Axis X:
Movement of the carriage of the head on chromed and hardened steel guides and recirculating
balls slides. The guides are protected from water and dust with pvc folding and stainless steel
covers.
Axis Y:
The traverse movement of the bridge is made by a rack and pinion system, with inclinated teeth for higher precision, and bearings on long lasting steel. The racks are protected with stainless steel covers.
Axis Z:
Vertical movement of the cutting unit by mean of a self-breaking motor and recirculating ball screw
driven by two prismatic guides with play recovering, controlled by an encoder for centesimal
motion.
All protected by a stainless-steel cover.
Motorized rotating table can be blocked in all positions 0°-360°
Head inclinable 0°-46° even for small runs.
IP 55 electrical board situated on right of machine outside foundation wall housing solenoid valve,
mains switch with door lock, electronics and programmer for three axes and functional keyboard.
Mobile control switch can be moved to center table when machine is not in action.
Manual movements can also be performed for right-left movement of the slide, forward-backward
movement of bridge, raising and lowering of head, and if requested, rotation of table.
Pressure switch to block machine when water is insufficient.
Loading amp meter to protect tool from usage over and above preset value.
Laser beam for ease of positioning of blade on cutting line.
Electrical cabling and cooling tubing housed in trailing cable chain.
Main Machine Functions:
PLC controlled programmer for the management of 4 axes (X-Y-Z-B),
Y Bridge translation
X Right-left translation of the head slide
Z Up-Down movement of the spindle
B Table rotation
– Control of the horizontal and vertical cutting movement of the disc head, of the bridge
translation
– Cutting programs in single step for marble or multiple steps, with small increments
programmable, for granite
– Auto teach-in and electronically set of the end-stroke cutting and return on the slide of the disc
head
– Auto teach-in and electronically set of the end-stroke for the bridge translation
– Setting of the cut-return with different values on the cut and return and last cut.
– Execution of the finishing cycle with the side of the blade (brushing system obtained with
interpolation of Z-Y axes and steps of X axes)
– Execution of excavation cycles both in roughing and finishing, concave and convex obtained
with interpolation of X-Z axes with steps of Y)
– Completely automated cycles permit the execution of all the programs without the presence of
the worker
Programming on the touch screen on-board of the machine, import of DXF-DWG files.
Technical Specifications:
| Blade stroke | mm | 3700 |
| Vertical Stroke | mm | 650 |
| Bridge Translation | mm | 3500 |
| Max. Diameter Blade | mm | 1600 |
| Max. Cutting Depth | mm | 650 |
| Blade Holder Shaft Diameter | mm | 60 |
| Max. Blade Motor Power | KW/HP | 35//47,34 |
| Spindle Rotation Speed at 50 HZ | rpm | 710/2400 |
| Adjustable Speed | Min/Max | 0-18 |
| Machine Weight | KG | 7500 |
